1 Gallon Plastisol

1 Gallon Plastisol – PDM Industries Premium Vinyl Plastisol

The 1 gallon plastisol from PDM Industries is a premium-grade liquid PVC plastisol designed for small to medium dip coating and dip molding projects. Perfect for prototyping, small production runs, hobbyist applications, and product development, this 1 gallon size provides enough material to coat multiple parts or produce several molded items without the commitment of bulk purchasing. PDM Industries has been formulating and manufacturing vinyl plastisol since 1975, and our 1 gallon plastisol reflects the same quality standards and rigorous testing that we apply to our industrial-scale formulations.

Specifications of PDM Industries 1 Gallon Plastisol

Our 1 gallon plastisol is a suspension of polyvinyl chloride (PVC) particles in a liquid plasticizer, which transforms into a flexible, rubber-like vinyl coating when heated and cured. The plastisol is formulated to gel at approximately 350 degrees Fahrenheit (177 degrees Celsius) and fully cures at 350 to 400 degrees Fahrenheit, depending on the desired durometer and application. Available in standard colors including black, red, blue, green, yellow, and white, with custom color matching available upon request. The cured plastisol typically achieves a durometer range of 60 to 90 Shore A, depending on formulation and cure conditions.

Applications for 1 Gallon Plastisol

The 1 gallon plastisol size is ideal for a wide range of dip coating and dip molding applications. Use it for coating tool handles, pliers, wrenches, and other hand tools to provide electrical insulation, grip comfort, and corrosion protection. Apply it to metal brackets, hooks, and fixtures for abrasion resistance and noise dampening. Use it for dip molding small parts such as caps, plugs, grips, and protective covers. The 1 gallon size is also popular for prototyping new products, testing formulations, and educational demonstrations of the plastisol dip coating process.

How to Use PDM Industries 1 Gallon Plastisol

Using our 1 gallon plastisol is straightforward with the right equipment. Preheat your metal mandrel or substrate to 350 to 400 degrees Fahrenheit. Dip the heated part into the liquid plastisol for 3 to 10 seconds, depending on the desired coating thickness. Withdraw slowly and steadily to avoid drips. Allow the coated part to cure at 350 to 400 degrees Fahrenheit for 5 to 15 minutes, then cool to room temperature. For dip molding, use the same process with a mandrel instead of a substrate, then strip the cured vinyl off the mandrel once cooled.

Why Choose PDM Industries 1 Gallon Plastisol

When you buy 1 gallon plastisol from PDM Industries, you are purchasing directly from the manufacturer with nearly 50 years of formulation expertise. Our plastisol is manufactured in our ISO 9001:2015 certified Traverse City, Michigan facility, ensuring consistent quality and performance. We provide full material safety data sheets, technical specifications, and application guidance with every order. For larger projects, we also offer 5 gallon plastisol containers and bulk quantities. Contact PDM Industries at +1-231-943-9601 for technical support or custom formulation requests.

For technical background on plastisol chemistry, see the Wikipedia plastisol article. To learn more about our company, visit our company overview page or explore our full plastisol dip molding capabilities.