5 Gallon Plastisol

5 Gallon Plastisol – PDM Industries Bulk Vinyl Plastisol

The 5 gallon plastisol from PDM Industries is a premium bulk liquid PVC plastisol designed for medium to large dip coating and dip molding projects. Ideal for production runs, batch processing, and applications requiring consistent material supply, this 5 gallon size offers better per-unit pricing than smaller containers while remaining manageable for manual and semi-automated dip coating operations. PDM Industries has formulated and manufactured vinyl plastisol since 1975, and our 5 gallon plastisol delivers the same industrial-grade quality trusted by automotive, military, marine, and medical industry clients.

Specifications of PDM Industries 5 Gallon Plastisol

Our 5 gallon plastisol is a high-quality suspension of polyvinyl chloride (PVC) particles in a liquid plasticizer, engineered to produce durable, flexible vinyl coatings when properly heated and cured. The plastisol gels at approximately 350 degrees Fahrenheit (177 degrees Celsius) and achieves full cure at 350 to 400 degrees Fahrenheit, depending on the target durometer and coating thickness. Available in standard colors including black, red, blue, green, yellow, and white, with custom color matching and special formulations available upon request. The cured plastisol achieves a typical durometer range of 60 to 90 Shore A, with options for softer or harder formulations.

Applications for 5 Gallon Plastisol

The 5 gallon plastisol size is perfect for production-scale dip coating and dip molding applications. Use it for coating large batches of tool handles, medical instruments, automotive components, marine hardware, and sporting goods equipment. Apply it to metal substrates for electrical insulation, chemical resistance, abrasion protection, and corrosion prevention. Use it for dip molding medium to large parts such as caps, grips, bellows, protective covers, and custom-molded components. The 5 gallon size is particularly popular with manufacturers running small production lines, machine shops, and fabrication facilities that need reliable material supply without committing to drum quantities.

Storage and Handling of 5 Gallon Plastisol

Proper storage and handling of your 5 gallon plastisol ensures consistent performance and long shelf life. Store the plastisol in its original sealed container at temperatures between 50 and 90 degrees Fahrenheit, away from direct sunlight and heat sources. Avoid freezing temperatures, which can permanently damage the plastisol formulation. Before use, stir the plastisol thoroughly to ensure uniform distribution of PVC particles and plasticizer. Do not thin the plastisol with solvents, as this will affect cure properties and coating quality. With proper storage, PDM Industries 5 gallon plastisol has a shelf life of 12 months from the date of manufacture.

Why Choose PDM Industries 5 Gallon Plastisol

Choosing PDM Industries as your 5 gallon plastisol supplier means partnering directly with the manufacturer. Our plastisol is produced in our ISO 9001:2015 certified Traverse City, Michigan facility under strict quality control standards. Every batch is tested for viscosity, specific gravity, gel time, cure characteristics, and cured durometer before shipping. We provide full material safety data sheets, technical data sheets, and application support with every order. For smaller projects, we also offer 1 gallon plastisol containers. For larger production needs, contact us about drum and tote quantities. Contact PDM Industries at +1-231-943-9601 for custom formulations or bulk pricing.

For more information about our company and certifications, visit our company overview page. Explore our full plastisol dip molding capabilities or learn about our custom plastisol solutions. For technical background, see the Wikipedia plastisol article.